I started with making the rib jig |
4/18/05 3 Hours |
4/19/05 3 Hours 4/20/05 3 Hours |
I cut all the 1/4 X 1/4 spruce for the first rib and fit them in the jig. Then I removed the rib caps and cut new ones to the length I wanted. Now I fit them in the jig and found the 1/4 X 1/4 is off. I would have to check each cap strip to make sure the inside is the same. Then I cut out ribs for 12 ribs. |
4/21/05 2 Hours |
Using the table saw I started cutting the gussets 172 |
4/22/05 3 Hours
4/23/05 3 Hours |
Not all the gussets but 520 of them. |
4/24/05 2 Hours Fit, glue and staple one side of the rib with gussets
4/25/05 45Min Remove rib and put the gussets on the other side.
4/25/05 2 Hours Put rib pieces in jig, fit, glue and staple gussets
4/25/05 35 Min Remove all staples and sand the first rib. One done 43 to go.
|
Total Time (this page) 22 Hours and 20 Min. |